Shenshi's Efficient Design Shell and Tube Heat Exchanger
1.Shenshi's design heat transfer tube: 7mm heat transfer tube, bottom wall thickness 0.35mm, number of teeth, tooth height and helix angle are all own parameters, the result of repeated optimization.
2.Shenshi's spiral baffle: unique lock design, tight stitching in the splicing area, smooth and natural transition, uniform flow velocity on the water side, high heat exchange efficiency; no dead zone, reducing freezing risks.
3.Shenshi's Patent Distributor:Refrigeration: 1 mix + 2 distributions Heat pump: 1 mix + 1 distribution.
Shenshi's Efficient Design Shell and Tube Heat Exchanger represents a pinnacle of thermal engineering, meticulously optimized for superior performance, reliability, and energy savings across HVAC, refrigeration, and heat pump applications. Every component is purpose-built to push the boundaries of what traditional heat exchangers can achieve.
At the heart of its efficiency is our proprietary 7mm micro-channel heat transfer tube. This isn't a standard off-the-shelf component; it's the result of countless computational fluid dynamics (CFD) simulations and rigorous empirical testing. With an ultra-thin bottom wall thickness of just 0.35mm and a uniquely optimized thread design—featuring a specific number of teeth, precise tooth height, and a calculated helix angle—it creates extreme turbulence inside the tube. This maximizes the heat transfer coefficient, allowing for significantly more efficient thermal exchange compared to standard smooth or generically threaded tubes, all within a compact form factor.
Further enhancing performance is our innovative spiral baffle design with a unique locking mechanism. Unlike traditional segmental baffles that create flow dead zones, low efficiency, and high pressure drop, our spiral baffles guide the shell-side fluid in a continuous, smooth, helical path. The tight stitching and seamless transition in the splicing area ensure there are no leakage points or stagnant areas. This eliminates dead zones where fluid can freeze in low-temperature applications, drastically reducing the risk of freeze damage. Moreover, it maintains a uniform flow velocity across the entire heat exchanger surface, minimizing fouling, reducing erosion, and extracting the highest possible heat exchange efficiency.
Completing the system is Shenshi's patented distributor technology, tailored for different applications. For refrigeration cycles, the configuration of 1 mixer + 2 distributors ensures perfect refrigerant phase distribution and even flow into each circuit, maximizing evaporation efficiency. For heat pump modes, the 1 mixer + 1 distributor setup is optimized for condensation, providing uniform refrigerant feeding and stable high-temperature output. This intelligent design guarantees that every single tube in the bundle is utilized to its full potential, preventing maldistribution that can cripple the efficiency of ordinary exchangers.
In essence, this isn't just a heat exchanger; it's a fully integrated thermal system. By combining a precision-engineered tube, an advanced baffle that promotes ideal fluid dynamics, and a smart distribution system, Shenshi delivers unmatched efficiency, unparalleled freeze resistance, and exceptional reliability, setting a new industry standard for critical heating and cooling applications.
