300ml Silicon Carbide Microchannel Reactor | Shenshi Micro Smart
Review
Description
300ml Silicon Carbide
Microchannel Reactor
The silicon carbide microchannel reactor is specially developed for extreme industrial conditions in the chemical industry. It has solved the technical problems of efficient mass transfer and heat exchange under high temperatures, strong corrosiveness and large temperature differences, achieving safe energy conversion between corrosive media and high-temperature process fluids.
Product Introduction
The silicon carbide microchannel reactor is specially developed for extreme industrial conditions in the chemical industry. It has solved the technical problems of efficient mass transfer and heat exchange under high temperatures, strong corrosiveness and large temperature differences, achieving safe energy conversion between corrosive media and high-temperature process fluids. The product demonstrates outstanding performance in lightweight, compactness and corrosion resistance thanks to the excellent thermal conductivity of the high-purity silicon carbide material. Additionally, it is equipped with our patented flow channel design, providing core equipment support for efficient, safe and green production in chemical processes.
Technical Highlights
Made of high-purity non-pressure sintered silicon carbide material, it has extremely strong chemical inertness against most strong acids, strong bases, and molten salt media.
The core body is made using advanced diffusion welding technology, achieving seamless integration connection without gaps. The micro-channel structure significantly improves the tightness and mechanical strength, and has excellent thermal shock resistance.
No need for secondary bonding or welding, resulting in high overall density and good structural integrity.
The reactor channel structure is our company's patented invention. Through precise flow field optimization, it achieves low flow resistance, high mixing efficiency, and very few flow dead zones. This not only reduces system energy consumption but also ensures the uniformity and stability of the reaction process, effectively improving the reaction conversion rate and selectivity.
The core body is sealed using either one-time sintering or diffusion welding processes, with no spliced interfaces between channels and no internal leakage or medium leakage. The joints use O-ring seals, with a temperature resistance of -15°C to 240°C, and good sealing performance after 200 cold-hot cycles.
Key Performance Parameters
| Parameter | Value |
|---|---|
| Pressure Resistance Test Pressure | Material side: 4 MPaG | Heat exchange side: 1 MPaG |
| Content Volume | 300 ml |
| Heat Exchange Area | 0.456 m² |
| Resistance (Water: 5 L/min) | 1.15 bar |
| Mixing Effect (Extract Rate) | 96.1% |
| Core Body (L × W × H) | 360 × 480 × 53.8 mm |
| Product (L × W × H) | 580 × 240 × 475 mm |
| Total Product Weight | 84.45 kg |
| Product Lifespan | 8 to 9 Years |
| Temperature Range (Sealing) | -15°C ~ 240°C |
Application Industries
Optimizes drug synthesis with efficient heat and mass transfer. Accelerates new drug R&D and enables continuous production to improve efficiency and reduce costs.
Efficient heat and mass transfer optimizes key processes such as heavy oil cracking, driving continuous, efficient and low-cost petrochemical production.
Enhances synthesis efficiency and product quality, accelerates new pesticide R&D, and promotes continuous and automated production at reduced costs.
Optimizes dye synthesis processes, enhances color mixing uniformity, and improves the continuity and efficiency of dye production.
Efficiently synthesizes complex aroma components, precisely adjusts aroma ratios, and achieves highly automated production workflows.
Promotes nanomaterial synthesis, enhances uniform mixing of material components, and accelerates rapid development of new materials.
